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新闻与活动  >  成功案例  >  Food and Beverage
  Brains 啤酒公司青睐ProSoft 系统移植方案
Brains 啤酒公司青睐ProSoft 系统移植方案 / Food and Beverage

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        # In ezplatform.yml or any imported config file.
        # Replace "my_siteaccess" to a valid SiteAccess or SiteAccess group name.
        ez_publish_legacy:
            system:
                my_siteaccess:
                    templating:
                        view_layout: YourBundle::pagelayout.html.twig
    

The legacy generated content

Brains 啤酒公司青睐ProSoft 系统移植方案

 

 

BrainsSuccess_BeerGlass

   无论是美国的足球赛或英国的橄榄球赛,两种完全不同的运动却有一个共同点:许多观众喜欢喝啤酒。英国著名啤酒SA是由Brains 啤酒公司生产制造的。公司五十周年庆,他们的口号是“没有SA,就没有威尔士”。

   
   威尔士的Brains公司,成立于1882,他们的啤酒满足那些喜欢独特工艺的啤酒鉴赏家,如Calypso和Bragging Rights,那些喜欢SA的人更喜欢传统的啤酒。Brains酿造各式各样的啤酒。其他更传统的酿造包括Brains Bitter,Brains Dark,Brains Black等等。Brains也因其众多的酒吧而闻名。

      Brains,以加的夫为基地,因其不断增加的啤酒的种类,旧的控制系统已经不再能满足它的需求。于是决定升级罗克韦尔自动化Compact Logix系统的酵母处理控制系统。我们都知道酵母对啤酒的重要性,为避免圣诞节后停机时间Brains推迟升级。这里的关键是停机时间在任何自动化系统情况下都是不允许的。

Beauty is in the Eye of the Beer Holder

      IAC工程Mike Cooper建议使用 ProSoft Technology 的AN-X2-DHRIO Gateway,支持基于以太网使得CompactLogix系统与六槽1771远程I / O进行通讯。Mike Cooper 在伯明翰罗克韦尔自动化活动上会见了ProSoft Technology 区域销售经理Myles Heinekey。“这个项主要是升级两个用时27年之久的陈旧PLC2控制器。这个项目只能在3天的停机时间内进行,所以旧的 1771 的 I / O 架予以保留,但两个过时 PLC2 控制器被Compact Logix 取代。”

      Mike Cooper 说:“调试时间大量缩减,因为现有的远程I/O卡和布线可以保留。只需要添加处理器和软件,而不是现场布线”。

      ProSoft Technology 的解决方案,Brains 啤酒公司能通过安装Compact Logix PLC系统降低项目成本。没有ProSoft Technology网关,与远程I/O卡配备更昂贵的系统是很有必要的。ProSoft Technology 解决方案不仅仅是降低成本的项目。它减少了其他期权条款的40%。而且,解决方案的好处在于系统仍然保留了PLC5远程I/O卡的Compact Logix处理器。这意味不需要携带额外的I/O卡备用。

      最后,ProSoft Technology 解决方案可以在Brains 啤酒公司自动化系统灵活运行。Mike Cooper说:“远程I / O以太网网关允许很大程度的灵活性,如果需要的话,不同架的I / O可以被转移到一个网络并被不同的PLC控制。该ProSoft网关也能得到I/O数据到以太网,可高速访问工厂网络的任何地方。”

     更多 ProSoft Technology 移植方案,请访问: http://cn.prosoft-technology.com/Landing-Pages/Migration-Solutions

     更多 Brains Brewery 信息,请访问: www.sabrain.com 

 

ProSoft Technology 中国
电话: +86.21. 5187.7337
 http://cn.prosoft-technology.com/

  Improving the Cleaning Process, One Module at a Time
Improving the Cleaning Process, One Module at a Time / Food and Beverage

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        # In ezplatform.yml or any imported config file.
        # Replace "my_siteaccess" to a valid SiteAccess or SiteAccess group name.
        ez_publish_legacy:
            system:
                my_siteaccess:
                    templating:
                        view_layout: YourBundle::pagelayout.html.twig
    

The legacy generated content

Improving the Cleaning Process, One Module at a Time

By Lauren Robeson

When your food or beverage products are made in – or go through – a variety of machines in a processing or bottling facility, a top priority for their manufacturers is cleanliness. In this day and age, automated cleaning systems just make sense.

Success_Magma_pix01

Cleaning in Place (or CIP) systems provide a perfectly regulated way to keep every piece of equipment clean. These systems essentially allow users to clean machinery and pipes without having to dismantle a whole system. By coordinating with the production PLCs in a facility, a CIP system is able to schedule, perform, and complete the cleaning operation. The coordination of these separate systems is critical to assure that production cannot resume until the entire cleaning cycle is complete. The communication is used as a handshake between the production PLC and the CIP PLC so that both systems know when cleaning starts; when it ends; and when product can safely be put back into the devices.

MAGMA SAP of Poland manufactures CIP stations for a variety of beverage manufacturers.

“Fifty years ago, you would have had a guy with a garden hose washing down the equipment,” said Maciej Alksnin, MAGMA CEO. “With our system, it is both hygienic and completely automated.” 

MAGMA builds four to six stations per year. Their stations are constructed and controlled in accordance with Hazard Analysis Critical Control Point (HACCP) standards, which analyze and control hazards involved with material production and distribution. MAGMA’s CIP stations are set up to supervise the temperature and concentration of the closed-loop washing solution; the timing of the cleaning process’ steps; the configuration of the circuit connections throughout the system; and the flow inside the equipment being cleaned. The cleaning solution’s setup is protected with a password, and the solution’s parameters can be set up individually, making it easier to customize your setup or make adjustments as needed. The cleaning stations are equipped with a controller that communicates with an HMI, which is used by the operator on each cleaning cycle, which is used to archive data that is set by the controller.

For a recent CIP station done for a bottled mineral water manufacturer, a Rockwell Automation® CompactLogix™ was used. Siemens® systems are widely used in the food and beverage industry in Poland, so you can see where there would be a communication issue. That’s where ProSoft Technology helped.

Success_Magma_pix02

“MAGMA wanted a partner that was reliable and would work with them through the process,” said Krzysztof Hajzyk, Regional Sales Manager for ProSoft Technology. “They have a good relationship with their Rockwell Automation distributor and ProSoft Technology had provided on-site support with their first few applications. They have worked with Allen-Bradley® controllers containing ProSoft in-chassis PROFIBUS cards in several other applications and had success.” 

MAGMA has also used ProSoft products for other applications, including pigging systems in food processing projects. 

ProSoft’s in-rack PROFIBUS solutions allowed the CompactLogix to communicate with the Siemens equipment used throughout the facility. The module enabled the controller to exchange data with the facility’s existing PLCs and measuring equipment, which tracks flow, temperature, pressure, and level, ensuring that any issues are communicated quickly. Without ProSoft’s PROFIBUS modules, it would have been far more costly and complicated to communicate with the existing production line and coordinate data transfers involving the statuses of equipment such as tanks, pipes, and valves. 

Without ProSoft’s PROFIBUS modules, an alternative would have been the addition of extra I/O, which would have been more expensive and taken more time to implement. The new setup also allowed for direct access to data in other processors’ memory, allowing for ease of use when it came to monitoring the system. In addition, having one network for all equipment and data exchanges helped simplify the operation: With the process machines connected to each other, connecting to one allowed access to the rest. 

These improvements allowed MAGMA and the end user to focus on the most important part of the process: keeping the mineral water clean. 

 

For more information about ProSoft Technology’s PROFIBUS modules and gateways, visit http://psft.com/BJ0. 

 

 

 

 

 

 

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